Continua Systems‘ data-based analysis platform provides clarity in highly automated AGV environments

Hall 8, Booth: D81

Rising cost and efficiency pressures, combined with increasingly complex automation architectures, are creating growing challenges for operators of modern intralogistics systems. With Automation Insights, Bavarian-based Continua Systems introduces a powerful analytics solution for automated intralogistics that delivers targeted transparency in complex AGV environments. The platform enables precise analysis of process and system data, integrates seamlessly into existing infrastructures, and helps companies reduce downtime, stabilize operations, and sustainably improve the cost efficiency of their automation systems.

“Time Machine”: Fully Reconstruct Past System States
At the core of Automation Insights is the so-called Time Machine function. It allows past system states to be fully reconstructed – including vehicle movements, order and system statuses, as well as log and communication data. This makes it possible to analyze malfunctions and process deviations quickly, thoroughly, and immediately, without relying on time-consuming manual evaluations.

AI-Supported Analytics for Predictive Maintenance and Optimization
The platform is enhanced by AI-driven analytics that identify patterns and trends within the data and detect potential failures at an early stage. The goal is to significantly reduce unplanned downtime and enable proactive planning of maintenance and optimization measures before issues escalate into operationally critical disruptions.

From Data to Added Value: Less Downtime, Higher Productivity
Automation Insights addresses one of the key challenges of modern intralogistics: transforming large volumes of system data into actionable insights. Users benefit from a substantial reduction in unplanned downtime and increased availability of automated systems. At the same time, downtime and operating costs are lowered as issues can be identified and resolved more quickly. Productivity and throughput of automated processes increase noticeably, while overall operations become more predictable and stable. Based on transparent and reliable data, companies can make informed decisions and sustainably enhance the cost efficiency of their existing automation systems.

Scalable and Flexible: For Medium-Sized Businesses and Global Enterprises
The solution is designed for companies with a high level of automation, including those in the automotive, logistics, and mechanical engineering sectors, as well as industries such as pharmaceuticals, food, and chemicals. Thanks to its scalable architecture and the option for full on-premise deployment, Automation Insights is suitable for both medium-sized enterprises and international corporations.

Co-Exhibitor ProLog Automation: Manufacturer-Independent Services for Mobile Robotics
While Continua Systems focuses on data-driven analysis of automated intralogistics systems, co-exhibitor ProLog Automation complements the trade fair presentation with manufacturer-independent services for mobile robotics, specializing in automated guided vehicles (AGVs) and autonomous mobile robots (AMRs). Founded in 2015, the company supports both users and manufacturers in automating logistics processes. With a broad portfolio ranging from concept development to maintenance, ProLog Automation offers comprehensive services for operators and manufacturers of mobile robotics systems.

Continua Systems and ProLog: Holistic Automation Strategies from Concept to Implementation
The close combination of manufacturer-independent consulting expertise with hands-on system and software know-how enables users to view mobile robotics not as isolated solutions, but as integral components of a holistic automation strategy. Visitors to the joint trade fair stand will gain comprehensive insights into how sustainable material flow solutions can be successfully implemented – from strategic planning through to operational execution.